2022 Ford Explorer Problems

The switch for the easy-entry second-row outer seats may bind or stick, resulting in the seats unlatching, tipping, or sliding unexpectedly. A seat that moves unexpectedly may not properly restrain an occupant during a crash, increasing the risk of injury.

Fix: Dealers will inspect and replace the bezel around the switch as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years.

The bolts that hold the outer second-row seat belts to the car may not be properly secured. In a crash, a loose belt may not restrain a passenger properly, raising the risk of injury.

Fix: The dealer will inspect the second-row outer seat belt lower anchor bolts and repair or replace them as needed, at no cost to you.

The center display's rearview camera image can flip or appear upside down when the car is in reverse, so the picture does not match what is behind the vehicle. This reduces the driver's view behind the car and raises the risk of a crash.

Fix: The dealer will update the accessory protocol interface module software at no cost to you.

The windshield wiper motor may fail and prevent the windshield wipers from operating properly. Windshield wipers that fail to operate properly can reduce visibility, increasing the risk of a crash.

Fix: Dealers will inspect and replace the front wiper motors as necessary, free of charge.

The engine block heater may crack and leak coolant. When it is plugged in, the leak can cause an electrical short circuit, which raises the risk of a fire.

Fix: Do not plug in the block heater until it is fixed; the dealer will replace the block heater free of charge.

The low-pressure fuel pump can fail, which can cause the engine to stall while you are driving. A sudden stall increases the risk of a crash.

Fix: Dealers will replace the low-pressure fuel pump on Super Duty vehicles and update the powertrain control module software on all other affected vehicles, free of charge.

A software error can make the rearview camera display a blank picture, or keep showing the image after you have shifted out of reverse. A blank or lingering image can reduce your view behind the vehicle and distract you, which raises the risk of a crash.

Fix: The dealer will update the rearview camera software free of charge.

The switch for the easy-entry second-row outer seats may bind or stick, resulting in the seats unlatching, folding, or sliding unexpectedly while driving. A seat that moves unexpectedly may not properly restrain an occupant during a crash, increasing their risk of injury.

Fix: Dealers will inspect the second-row seat switch, and replace the bezel around the switch as necessary, free of charge.

The video output may fail, preventing the rearview camera image from displaying. Loss of the rearview camera image can reduce the driver's rear visibility, increasing the risk of a crash.

Fix: Dealers will update the Image Processing Module software, free of charge.

The rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect. A disconnected driveshaft can result in vehicle rollaway when the vehicle is placed in park without the parking brake applied. A disconnected driveshaft can also result in a loss of drive power. Either of these scenarios can increase the risk of a crash.

Fix: Dealers will update the powertrain control module (PCM) software, free of charge.

The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection." Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.

Fix: Ford will mail owners the warning labels, free of charge.

7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure and a loss of drive power. A loss of drive power increases the risk of a crash.

Fix: Dealers will perform an engine cycle test and replace the engine as necessary, free of charge.

In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near ignition sources such as hot engine or exhaust components, possibly resulting in an engine compartment fire. An engine compartment fire increases the risk of injury.

Fix: Owners are advised to park and shut off the engine as promptly as possible upon hearing unexpected engine noises, or after experiencing an unexpected engine power reduction, or seeing smoke from the engine compartment. Dealers will update the Powertrain Control Module (PCM) software.

The rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect. A disconnected driveshaft can result in a loss of drive power or a vehicle rollaway if the parking brake is not applied. Either of these scenarios can increase the risk of a crash.

Fix: Dealers will replace the subframe bushing and rear axle bolt. They will also inspect the rear axle cover for damage near the bolt hole location and replace with a new cover if any damage is found.

0L PHEV engines. A manufacturing defect in one or more of the high voltage battery cells may result in an internal short circuit and battery failure. Battery failure can cause a loss of drive power, increasing the risk of a crash. Battery failure can also increase the risk of a fire.

Fix: Dealers will perform a Battery Energy Control Module (BECM) diagnostic test and replace the high voltage battery pack, as necessary, free of charge.

The video output may fail, preventing the rearview camera image from displaying. Loss of the rearview camera image can reduce the driver's rear visibility, increasing the risk of a crash.

Fix: Dealers will replace the 360-degree camera, free of charge. This recall expands and replaces NHTSA recall number 23V-022.

1-inch Integrated Computer Screen (ICS). When the Display On/Off Button is used to turn the display to "Off" prior to placing the vehicle in reverse, the backup camera rearview image will not appear on the display. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility." A rearview camera that does not display an image can reduce the driver's rear view, increasing the risk of a crash or injury.

Fix: Dealers will update the ICS software, free of charge.

3L RWD, 3.3L GAS, 3.3L FHEV, or 3.0L ST powertrain. The previous powertrain control module (PCM) update completed under recall 22V-255 did not include the automatic electronic parking brake feature when the vehicle is shifted to park, as intended. In addition, the rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect. Without the electronic parking brake applied, the vehicle could rollaway if the driveshaft disconnects. A disconnected driveshaft can also result in a loss of drive power. Either of these scenarios can increase the risk of a crash.

Fix: Dealers will update the PCM software, free of charge.

The transmission may contain a loose bolt which could prevent the transmission from engaging the park gear, although the gear shifter position may indicate that the vehicle has been shifted to "PARK." The inability to secure the vehicle in the park position can result in a rollaway, increasing the risk of a crash or injury.

Fix: Dealers will inspect and, if necessary, replace the transmissions, free of charge.

3L engine and 10R60 automatic transmission. An unintentional powertrain control module (PCM) reset may occur while the vehicle is in motion and result in park system damage. A park system that is damaged may not shift into "PARK," resulting in a vehicle rollaway and increasing the risk of injury or crash.

Fix: Dealers will inspect the park system for damage and repair as necessary, free of charge.

The video output may fail, preventing the rearview camera image from displaying. Loss of the rearview camera image can reduce the driver's rear visibility, increasing the risk of a crash.

Fix: Dealers will update the image processing module (IPMB) software, free of charge. This recall expands and replaces NHTSA recall number 21V-735.

On some 3L engines, the fuel line connection may not have been tightened properly, so it can work loose. A loose connection can leak fuel, which raises the risk of a fire.

Fix: Your dealer will inspect the fuel line and replace the fuel line assembly if needed, free of charge.

The engine rails may have been improperly heat-treated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 208, "Occupant Crash Protection" and 301, "Fuel System Integrity." Improperly heat-treated engine rails may reduce the vehicle's structural protection in a crash, increasing the risk of injury. In addition, an engine rail may detach and contact the road while driving, increasing the risk of a crash.

Fix: Dealers will perform an engine rail strength test and replace the rails as necessary, free of charge. If the engine rails require replacement, owners will have the option for a vehicle replacement or buyback.

In a crash, the fuel filler tube can come loose, which can leak fuel. That leak raises the risk of a fire, and the vehicle no longer meets federal fuel system safety standards.

Fix: A dealer will install a redundant locking clip on the fuel vapor line at no cost to you.